Ghost switching can be a bitch if your switch is your main circuit breaker

On my way to eat my own dog food, I learned the hard way that ghost switching is kind of the default problem most people will stumble upon when setting up their MQTT switch for the first time.This is not a big deal when you are configuring a single light switch or some other not so critical appliance. But when your switch is in series with your main circuit breaker, ghost switching suddenly gains a whole different level of importance.

ZMAi-90 (or SMTONOFF WDS688) DIN rail meter/switch - more details on GPIOs and configuration

As an update to the previous post where I have shared the details on how to "Tasmotize" this device, I am adding more detail on what is the physical assignement of GPIO pins from the ESP8266, to other components in this device.

Given the pins from the ESP8266 microcontroller that are exposed in its breakout board (which in turn is SMD soldered to the main PCB):

Reverse engineering the ZMAi-90 DIN rail meter/switch and integrating with Hass.io using Tasmota - Part 2

I finished the first post with  a tone of optimism, in spite of not being quite there yet. But this time I'm bringing the complete story, with something which hopefully can be a useful takeaway for most users.

Initial analysis of the MCU communication

After figuring out what kind of communication was going on between the ESP8266 and the Vangotech V9821 chip (the specialized MCU which does all the metering functions - and a bit more which I will go in detail afterwards), I got a bit puzzled with the output and its consistency. I first connected a known AC current source through the shunt mounted in the relay's output rail, and in the middle of a stream of garbage, some values seemed consistent with the current I was putting and  being shown in the device's display.

I still cracked my mind at trying to figure out a pattern (I felt as if I was trying to incarnate John Nash while looking for patterns in seemingly chaotic data), and trying to prove assumptions such as the last byte being a checksum. But nothing fruitful came out of that first iteration.

Attempting to reverse engineer a home automation oriented smart-meter - Part 1

In my quest to make my house smarter, but still looking forward to keep having control over it, I have been doing some additions which I plan to further document here, in the short term.

In the meantime I thought it would be more relevant to share my findings in regard to a device a bit more "exhotic" than the Sonoff boxes we are all used to. This device is a sort of a miniature smartmeter that fits in a DIN rail next to the circuit breakers.

Just like the Sonoff modules, it also pairs with your WLAN, and connects to a cloud service. Instead of the eWeLink cloud to which Sonoff devices connect to, in this case it connects to another relatively popular cloud service called Tuya.